What should be a Marking On Circuit Breakers...?

Marking On Circuit Breakers

Each circuit-breaker shall be marked in a durable manner.

a)  The following data shall be marked on the circuit-breaker itself or on a nameplate or nameplates attached to the circuit-breaker, and located in a place such that they are visible and legible when the circuit-breaker is installed;

1. Rated current (In).
2. Suitability for isolation, if applicable, with the symbolic Indication of the open and closed positions, with O and I respectively, if symbols are used.

b) The following data shall also be marked externally on the circuit-breaker, except that they need not be visible when the circuit-breaker is installed;

1. Manufacturer’s name or trade mark;
2. Type designation or serial number;
3. IEC 60947-2 if the manufacturer claims compliance with this standard;
4. Utilization category;
5. Rated operational voltage
6. Rated impulse withstand voltage;
7. Value (or range) of the rated frequency
8. Rated service short-circuit breaking capacity at the corresponding rated voltage;
9. Rated ultimate short-circuit breaking capacity at the corresponding rated voltage
10. Rated short-time withstand current, and associated short-time delay, for utilization category B;
11. Line and load terminals, unless their connection is immaterial;
12. Neutral pole terminals, if applicable, by the letter N;
13. Protective earth terminal, where applicable, by the symbol
14. Reference temperature for non-compensated thermal release, if different from 30 ‘C.

c) The following data shall either be marked on the circuit-breaker as specified in item b), or shall be made available in the manufacturer’s published information:

1. Rated short-circuit making capacity,
2. Rated insulation voltage, if higher than the maximum rated operational voltage,
3. Pollution degree if other than 3;
4. Conventional enclosed thermal current if different from the rated current,
5. IP Code, where applicable
6. Minimum enclosure size and ventilation data (if any) to which marked ratings apply;
7. Details of minimum distance between circuit-breaker and earthed metal parts for circuit-breakers intended for use without enclosures;
8. Suitability for environment A or environment B, as applicable,
9. R.M.S. sensing, if applicable

D)  The following data concerning the opening and closing devices of the circuit-breaker shall be placed either on their own nameplates or on the nameplate of the circuit-breaker; alternatively, if space available is insufficient, they shall be made available in the manufacturer’s published information:

1. Rated control circuit voltage of the closing device and rated frequency for alternating current
2. Rated control circuit voltage of the shunt release and/or of the under-voltage release, and rated frequency for Alternating current;
3. Rated current of indirect over-current releases;
4. Number and type of auxiliary contacts and kind of current, rated frequency and rated voltages of the auxiliary switches, if different from those of the main circuit.
5. Terminal marking.

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Introduction about Air Circuit Breaker Air Blast Circuit Breaker

Air Circuit Breaker Air Blast Circuit Breaker

This type of circuit breakers, is those kind of circuit breaker which operates in air at atmospheric pressure. After development of oil circuit breaker, the medium voltage air circuit breaker (ACB) is replaced completely by oil circuit breaker in different countries. But in countries like France and Italy, ACBs are still preferable choice up to voltage 15 KV. It is also good choice to avoid the risk of oil fire, in case of oil circuit breaker. In America ACBs were exclusively used for the system up to 15 KV until the development of new vacuum and SF6 circuit breakers.

Working Principle of Air Circuit Breaker

         The working principle of this breaker is rather different from those in any other types of circuit breakers. The main aim of all kind of circuit breaker is to prevent the reestablishment of arcing after  current  zero by creating a situation where in the contact gap will withstand the system recovery voltage. The air circuit breaker does the same but in different manner. For interrupting arc it creates an arc voltage in excess of the supply voltage. Arc voltage is defined as the minimum voltage required maintaining the arc. This circuit breaker increases the arc voltage by mainly three different ways,
·               It may increase the arc voltage by cooling the arc plasma. As the temperature of arc plasma is decreased, the mobility of the particle in arc plasma is reduced, hence more voltage gradient is required to maintain the arc.·         It may increase the arc voltage by lengthening the arc path. As the length of arc path is increased, the resistance of the path is increased, and hence to maintain the same arc  current  more voltage is required to be applied across the arc path. That means arc voltage is increased.
·                  Splitting up the arc into a number of series arcs also increases the arc voltage.

Types of ACB

·         There are mainly two types of ACB are available.·         Plain air circuit breaker.
·         Air blast Circuit Breaker.

Operation of ACB

The first objective is usually achieved by forcing the arc into contact with as large an area as possible of insulating material. Every air circuit breaker is fitted with a chamber surrounding the contact. This chamber is called 'arc chute'. The arc is driven into it. If inside of the arc chute is suitably shaped, and if the arc can be made conform to the shape, the arc chute wall will help to achieve cooling. This type of arc chute should be made from some kind of refractory material. High temperature plastics reinforced with glass fiber and ceramics are preferable materials for making arc chute.
The second objective that is lengthening the arc path, is achieved concurrently with fist objective. If the inner walls of the arc chute is shaped in such a way that the arc is not only forced into close proximity with it but also driven into a serpentine channel projected on the arc chute wall. The lengthening of the arc path increases the arc resistance.
The third technique is achieved by using metal arc slitter inside the arc chute. The main arc chute is divided into numbers of small compartments by using metallic separation plates. These metallic separation plates are actually the arc splitters and each of the small compartments behaves as individual mini arc chute. In this system the initial arc is split into a number of series arcs, each of which will have its own mini arc chute. So each of the split arcs has its won cooling and lengthening effect due to its own mini arc chute and hence individual split arc voltage becomes high. These collectively, make the overall arc voltage, much higher than the system voltage.
This was working principle of air circuit breaker now we will discuss in details the operation of ACB in practice.
The air circuit breaker, operated within the voltage level 1 KV, does not require any arc control device. Mainly for heavy fault  current  on low voltages (low voltage level above 1 KV) ABCs with appropriate arc control device, are good choice. These breakers normally have two pairs of contacts. The main pair of contacts carries the  current  at normal load and these contacts are made of copper. The additional pair is the arcing contact and is made of carbon. When circuit breaker is being opened, the main contacts open first and during opening of main contacts the arcing contacts are still in touch with each other. As the  current  gets, a parallel low resistive path through the arcing contact during opening of main contacts, there will not be any arcing in the main contact. The arcing is only initiated when finally the arcing contacts are separated. The each of the arc contacts is fitted with an arc runner which helps, the arc discharge to move upward due to both thermal and electromagnetic effects as shown in the figure. As the arc is driven upward it enters in the arc chute, consisting of splitters. The arc in chute will become colder, lengthen and split hence arc voltage becomes much larger than system voltage at the time of operation of air circuit breaker, and therefore the arc is quenched finally during the  current  zero.

Air circuit breaker

Although this type of circuit breakers have become obsolete for medium voltage application, but they are still preferable choice for high  current  rating in low voltage application.

Air Blast Circuit Breaker

 These types of air circuit breaker were used for the system voltage of 245 KV, 420 KV and even more, especially where faster breaker operation was required. Air blast circuit breaker has some specific advantages over oil circuit breaker which are listed as follows,·         There is no chance of fire hazard caused by oil.

•   The breaking speed of circuit breaker is much higher during  operation of air blast circuit breaker.

•          Arc quenching is much faster during  operation of air blast circuit breaker.

•          The duration of arc is same for all values of small as well as high currents interruptions.

•          As the duration of arc is smaller, so lesser amount of heat realized from arc to  current  carrying contacts hence the service life of the contacts becomes longer.

•          The stability of the system can be well maintained as it depends on the speed of operation of circuit breaker.

•          Requires much less maintenance compared to oil circuit breaker.

•          There are also some disadvantages of air blast circuit breakers-

•          In order to have frequent operations, it is necessary to have sufficiently high capacity air compressor.

•    Frequent maintenance of compressor, associated air pipes and automatic control equipments is also required.

•          Due to high speed  current  interruption there is always a chance of high rate of rise of re-striking voltage and  current  chopping.

•          There also a chance of air pressure leakage from air pipes junctions.

•          As we said earlier that there are mainly two types of ACB, plain air circuit breaker and air blast circuit breaker. But the later can be sub divided further into three different categories.

Axial Blast ACB with side moving contact.

Cross Blast ACB.

Axial Blast ACB.

Axial Blast ACB with Side Moving Contact

In this type of axial blast air circuit breaker the moving contact is fitted over a piston supported over a spring. In order to open the circuit breaker the air is admitted into the arcing chamber when pressure reaches to a predetermined value, it presses down the moving contact; an arc is drawn between the fixed and moving contacts. The air blast immediately transfers the arc to the arcing electrode and is consequently quenched by the axial flow of air.

Cross Blast Air Circuit Breaker

The working principle of cross blast air circuit breaker is quite simple. In this system of air blast circuit breaker the blast pipe is fixed in perpendicular to the movement of moving contact in the arcing chamber and on the opposite side of the arcing chamber one exhaust chamber is also fitted at the same alignment of blast pipe, so that the air comes from blast pipe can straightly enter into exhaust chamber through the contact gap of the breaker. The exhaust chamber is spit with arc splitters.  When moving contact is withdrawn from fixed contact, an arc is established in between the contact, and at the same time high pressure air coming from blast pipe will pass through the contact gap and will forcefully take the arc into exhaust chamber where the arc is split with the help of arc splitters and ultimately arc is quenched.

Axial Blast Air Circuit Breaker

In axial blast ACB the moving contact is in contact with fixed contact with the help of a spring pressure as shown in the figure. There is a nozzle orifice in the fixed contact which is blocked by tip of the moving contact at normal closed condition of the breaker. When fault occurs, the high pressure air is introduced into the arcing chamber. The air pressure will counter the spring pressure and deforms the spring hence the moving contact is withdrawn from the fixed contact and nozzle hole becomes open. At the same time the high pressure air starts flowing along the arc through the fixed contact nozzle orifice. This axial flow of air along the arc through the nozzle orifice will make the arc lengthen and colder hence arc voltage become much higher than system voltage that means system voltage is insufficient to sustain the arc consequently the arc is quenched.

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Electrical Circuit Breaker Operation and Types of Circuit Breaker

What is Circuit Breaker?

                Definition of circuit breaker: - Electrical circuit breaker is a switching device which can be operated manually as well as automatically for controlling and protection of electrical power system respectively. As the modern power system deals with huge currents, the special attention should be given during designing of circuit breaker to safe interruption of arc produced during the operation of circuit breaker. This was the basic definition of circuit breaker.

Introduction to Circuit Breaker

           

        The modern power system deals with huge power network and huge numbers of associated electrical equipment. During short circuit fault or any other types of electrical fault these equipment as well as the power network suffer a high stress of fault  current  in them which may damage the equipment and networks permanently. For saving these equipment and the power networks the fault current should be cleared from the system as quickly as possible. Again after the fault is cleared, the system must come to its normal working condition as soon as possible for supplying reliable quality power to the receiving ends. In addition to that for proper controlling of power system, different switching operations are required to be performed. So for timely disconnecting and reconnecting different parts of power system network for protection and control, there must be some special type of switching devices which can be operated safely under huge  current  carrying condition. During interruption of huge current, there would be large arcing in between switching contacts, so care should be taken to quench these arcs in circuit breaker in safe manner. The circuit breaker is the special device which does all the required switching operations during  current  carrying condition. This was the basic introduction to circuit breaker.

Working Principle of Circuit Breaker: ( सर्किट ब्रेकर का कार्यकारी नियम)                        

        The circuit breaker mainly consists of fixed contacts and moving contacts. In normal "on" condition of circuit breaker, these two contacts are physically connected to each other due to applied mechanical pressure on the moving contacts. There is an arrangement stored potential energy in the operating mechanism of circuit breaker which is realized if switching signal given to the breaker. The potential energy can be stored in the circuit breaker by different ways like by deforming metal spring, by compressed air, or by hydraulic pressure. But whatever the source of potential energy, it must be released during operation. Release of potential energy makes sliding of the moving contact at extremely fast manner. All circuit breaker have operating coils (tripping coils and close coil), whenever these coils are energized by switching pulse, the plunger inside them  displaced. This operating coil plunger is typically attached to the operating mechanism of circuit breaker, as a result the mechanically stored potential energy in the breaker mechanism is released in forms of kinetic energy, which makes the moving contact to move as these moving contacts mechanically attached through a gear lever arrangement with the operating mechanism. After a cycle of operation of circuit breaker the total stored energy is released and hence the potential energy again stored in the operating mechanism of circuit breaker by means of spring charging motor or air compressor or by any other means. Till now we have discussed about mechanical working principle of circuit breaker. But there are electrical characteristics of a circuit breaker which also should be considered in this discussion of operation of circuit breaker.

Discussion on electrical principle of circuit breaker.

                  The circuit breaker has to carry large rated or fault power. Due to this large power there is always dangerously high arcing between moving contacts and fixed contact during operation of circuit breaker. Again as we discussed earlier the arc in circuit breaker can be quenching safely if the dielectric strength between the current carrying contacts of circuit breaker increases rapidly during every current zero crossing of the alternating current. The dielectric strength of the media in between contacts can be increased in numbers of ways, like by compressing the ionized arcing media since compressing accelerates the deionization process of the media, by cooling the arcing media since cooling increase the resistance of arcing path or by replacing the ionized arcing media by fresh gasses. Hence a numbers of arc quenching processes should be involved in operation of circuit breaker. 

Types of Circuit Breaker (सर्किट ब्रेकर के प्रकार )

According different criteria there are different types of circuit breaker.

 According to their arc quenching media the circuit breaker can be divided as-

Oil circuit breaker.

Air circuit breaker.

SF6 circuit breaker.

Vacuum circuit breaker.

 According to their services the circuit breaker can be divided as-

Outdoor circuit breaker

Indoor breaker.

According to the operating mechanism of circuit breaker they can be divided as-

Spring operated circuit breaker.

Pneumatic circuit breaker.

Hydraulic circuit breaker.

According to the voltage level of installation types of circuit breaker are referred as-

High voltage circuit breaker.

Medium voltage circuit breaker.

Low voltage circuit breaker.



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