Showing posts with label electrical power protection. Show all posts
Showing posts with label electrical power protection. Show all posts

Wednesday, 1 April 2020

SAG in electrical power transmission.

What is  Sag.?

In electrical power transmission and mechanical design of overhead transmission line.

SAG.

A perfectly flexible wire of uniform cross-section, when string between the two supports at the same level, will form a catenary. However, if the sag is very small compared to the span, its shape approximation a parabola.
 The difference in level between the point of support and the lowest point on the conductor is known as sag 

The factors affecting the sag in an overhead line are given below.

1. Weight of the Conductor,
 This affect the sag directly. Heavier the conductor, greater will be the sag. In locations where ice formation takes place on the conductor, this will also cause increase in the sag.

2. Length Of the Span.
This also affect the sag. Sag is directly proportional to the square of the span length Hence other conditions, such as type of conductor, working tension, temperature etc. remaining the same a section with longer span will have much greater sag.

3. Working Tensile Strength.
The sag is inversely proportional to the working tensile strength of conductor if other conditions such as temperature, length of span remain the same. Working tensile strength of the conductor is determined by multiplying the ultimate stress and area of cross section and dividing by a factor of safety.

4. Temperature.
All metallic bodies expand with the rise in temperature and, therefore. The length of the conductor increases with the rise in temperature, and so does the sag.



Reference from .
Transmission and distribution of electrical power by-J.B.Gupta.
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Thursday, 19 July 2018

What is ACCL? And how it works?

ACCL is a Automatic source Changeover cum Current Limiter


The ACCL is a fully automatic, high precision system installed in apartments, residential complexes, commercial buildings etc.


 It has the following functions:


• The ACCL allows unrestricted supply from mains. 

• When the main supply fails and stand by Generator supply is on, it connects the DG power to each consumer in sequence & starts monitoring its load. 

• The generator current allotment is software calibrated in Amps & sealed in each ACCL as per buyer's specification & is available on all load circuits. 

• When ever the load current exceeds the allotment, power is automatically switched off for 8/10/12 seconds, and then automatically restored.


Benefits and Specifications: 


• Available in Single Phase and 3 Phase configurations.from different make.

• Microprocessor based fully automated system to replace outdated manual systems.

• No separate wiring required.

• Assured availability of allotted current - no less, no more. Ensures equitable rationing of generator power.

• DIN channel mountable enclosures save space and make installation hassle-free.

• LED indication of operational states.

• Factory set and sealed calibration ensures that allotted limits cannot be tampered with.

• Single phase ACCL comes in TP MCB size (54mm).

• Tested at National Test House.




contain source http://electron.co.in/ACCL.html
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Friday, 1 June 2018

What is RCCB and Why it is needed ?

Residual Current Circuit Breaker (RCCB)

 Much Needed Introduction....

A Residual Current Circuit Breakers is another different class of Circuit Breakers. A Residual Current Circuit Breaker (RCCB) is essentially a current sensing device used to protect a low voltage circuit in case of a fault. It contains a switch device that switches off whenever a fault occurs in the connected circuit.

Why needed  RCCB..?

Residual Current Circuit Breakers are aimed at protecting an individual from the risks of electrical shocks, electrocution and fires that are caused due to faulty wiring or earth faults.

RCCB is particularly useful in situations where there is a sudden earth fault occurring in the circuit.

e.g. A person accidentally comes in contact with an open live wire in the circuit.

In such situation, in absence of an RCCB in the circuit, an earth fault may occur and the person is at the risk of receiving an electrical shock.

However, if the same circuit is protected with RCCB, it will trip the circuit in fraction of a second thus preventing the person from receiving an electrical shock. Therefore, it is a good and safe practice to install RCCB in your electrical circuit.


Variants of RCCBs....

2 Pole RCCB: It is used in case of a single phase supply that involves only a live and neutral wire. It is as displayed in image below. It contains two ends where the live and neutral wires are connected. A Rotary switch is used to switch the RCCB back to ON or OFF positions. A test button helps to periodically test the RCCB functionality.



4 Pole RCCB: It is used in cases of a three phase supply connection involving three phase wires and a neutral. It is as displayed in image below. It consists of two ends where the three phases and neutral wire is connected. Besides this it is similar in construction and operation as 2 Pole RCCB.
RCCBs come in different ratings like: 30mA, 100mA, 300mA


How does it Protect?

As explained above, RCCB is meant for protection from earth faults and associated risk to human life such as electrical shocks.

The underlying fundamental principle behind operation of RCCB is that in ideal situations the current flowing in to the circuit through live (hot) wire should be same as the returning current from the neutral.

In case of an earth fault, the current finds a passage to earth through accidental means (such as accidental contact with an open wire etc.). As a result the returning current from neutral is reduced. This differential in the current is also known as “Residual Current”.

RCCB is designed such way that it continuously senses and compares for difference (residual current value) in current values between the live and neutral wires. Any small change in the current value on account of such event would trigger the RCCB to trip off the circuit.

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Monday, 26 March 2018

INTRODUCTION OF DIFFERENT CURVES IN MCBs

Peoples are confused at some point while buying MCBs for protraction in there house/ office/industries etc.

What is meant by B, C, D, K and Z curves in MCBs?

MCB is a device designed to protect a circuit from short circuits and over currents. Trip curves of MCB's (B, C, D, K and Z curves) tell us about the trip current rating of Miniature Circuit breakers. Trip current rating is the minimum at which the MCB will trip instantaneously. It is required that the trip current must persist for 0.1s.



An MCB with trip curve class B means that the MCB trips at as soon as the current rises above 3 to 5 times its rated current In.   Similarly, MCB with trip curve class C means that the MCB trips at as soon as the current rises above 5 to 10 times its rated current In and so on..


In some applications, frequent current peaks occur for a very short period (100ms to 2s). For such applications class K type fuses shall be used. Class K type fuses are used in circuits with semiconductor devices. 


TRIP CURVE CLASS B:         Above 3 to 5 times rated current. Suitable for cable protection.


TRIP CURVE CLASS C:        Above 5 to 10 times the rated current. Suitable Domestic and residential                                                              applications and electromagnetic starting loads with medium starting                                                                   currents


TRIP CURVE CLASS D:   Above 10(excluding 10) to 20 times the rated current. Suitable for inductive                                                       and motor loads with high starting currents.

TRIP CURVE CLASS K:    Above 8 to 12 times the rated current. Suitable for inductive and motor                                                               loads with high inrush currents.


TRIP CURVE CLASS Z:    Above 2 to 3 times the rated current. These type of MCBs are highly                                                                     sensitive to short circuit and are used for protection of highly sensitive                                                                 devices such as   semiconductor devices.




If any query related this article 
please share in comments.

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Tuesday, 5 April 2016

An Introduction about Electrical Relays……

There are two basic classifications of relays:
  • Electromechanical Relays 
  • Solid State Relays 

One main difference between them is electromechanical relays have moving parts, whereas solid state relays have no moving parts.

Electromechanical Relays


Electromechanical relays are switches that typically are used to control high power electrical devices. Electromechanical relays are used in many of today's electrical machines when it is vital to control a circuit, either with a low power signal or when multiple circuits must be controlled by one single signal. 

Advantages of Electromechanical relays include lower cost, no heat sink is required, multiple poles are available, and they can switch AC or DC with equal ease.

Some of the electromechanincal relays are general purpose relays, power relay, contactor and time delay relay.




General Purpose Relay

Well known applications of general purpose relays are:

  • Lighting controls,
  • Time delay controls,
  • Industrial machine controls, 
  • Energy management systems, 
  • Control panels, 
  • Forklifts, 
  • HVAC.

The general-purpose relay is rated by the amount of current its switch contacts can handle. Most versions of the general-purpose relay have one to eight poles and can be single or double throw. 

General Purpose Relays are cost-effective 5.1-15.1 Ampere switching devices used in a wide variety of applications.

These are found in computers, copy machines, and other consumer electronic equipment and appliances.

Power Relay

Power relays are used for many different applications, including:
  • Automotive electronics
  • Audio amplification
  • Telephone systems
  • Home appliances
  • Vending machines
Power relays also contain a spring and an armature and one or many contacts. If the power relay is designed to normally be open (NO), when power is applied, the electromagnet attracts the armature, which is then pulled in the coil’s direction until it reaches a contact, therefore closing the circuit. If the relay is designed to be normally closed (NC), the electromagnetic coil pulls the armature away from the contact, therefore opening the circuit.

Power relay is used for switching a wide variety of currents for applications including everything from lighting control to industrial sensors.

The power relay is capable of handling larger power loads 10-45 amperes or more. They are usually single-pole or double-pole units.

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Tuesday, 22 March 2016

An Over view about MCCB (Moulded Case Circuit Breakers )

Molded Case Circuit Breakers

          Molded Case Circuit Breakers are electromechanical devices which protect a circuit from  Over-current and Short Circuit. It provides Short Circuit Protection and also Over-current and for circuits ranging from 63 Amps up to 3000 Amps.

             Their primary functions are to provide a means to manually and automatically open a circuit under overload or short circuit conditions. The over-current, in an electrical circuit, may result from short circuit, overload or faulty design.

          MCCB is an alternative to a fuse since it does not require replacement once an overload is detected. Unlike fuse, an MCCB can be easily reset after a fault and offers improved operational safety and convenience without incurring operating cost.

      Molded case circuit breakers generally have a  Thermal element for over-current and Magnetic element for short circuit release which has to operate faster.

         MCCBs are manufactured such that end user will not have access to internal workings of the over-current protection device. Generally constructed of two pieces of heavy-duty electrically insulated plastic, these two halves are riveted together to form the whole. Inside the plastic shell is a series of thermal elements and a Spring-loaded trigger.

       When the thermal element gets too warm, from an over-current situation, the spring trips, which in turn will shut off the electrical circuit.

Types of MCCBs

Larger molded case circuit breakers have adjustable range setting on the face of the device. Molded case circuit breakers can range in size from 32 Amperes up to 3000 Amperes.

Molded Case Circuit Breakers have the following Specifications
  • Current Rating - Amperes
  • Current Setting Range - Amperes
  • Short Circuit Rating - Kilo Amperes (KA)
  • Operating Characteristics - Normal / Current Limiting Type


MCCBs are now available with a variety of Releases or Operating Mechanisms these are given below

  • Thermal Magnetic Release
  • Electronic Release
  • Microprocessor Release
  • Thermal Magnetic Release MCCB


               Thermal-magnetic circuit breakers use bimetals and electromagnetic assemblies to provide over-current protection. Their characteristic inverse time tripping under overload conditions is ideally suited for many applications varying from residential to heavy industrial loads. For higher level (short circuit) over currents, instantaneous trip characteristics allow molded case circuit breakers to interrupt with no intentional delay.

               The adjustable overload protection is from 70% to 100% of the nominal current and short circuit setting from 5 to 10 times of the rated current is possible.

              The minor disadvantage of the release is that operating characteristics of the breaker may vary depending on the ambient temperature.
Electronic Release MCCB

           Electronic or Static Release Molded Case circuit breakers use power electronic circuitry to provide over-current protection. The Continuous adjustable overload protection from 60% to 100% of the nominal current and short circuit setting from 2 to 10 times of the rated current is possible.

         The advantage of the release is that operating characteristics of the breaker is independent of the ambient temperature.

                This wide flexibility takes care of future increases in load capacity of an installation and ensures better planning at an optimum cost.
Microprocessor release MCCB

             Microprocessor release Molded Case circuit breakers use microprocessors to provide over-current protection. The Microprocessor release works on monitoring of current True R.M.S value. It is simulated and calculated from peak values, which installed microprocessor, can detect.

                There is high Flexibility through multiple adjustments of protection settings, High repeat accuracy and High reliability.


               Time delays can be provided for Short Circuit Release better discrimination and co-ordination using LCD display. System Diagnosis is possible as it stores the Trip history within the internal memory. Trip current indication is also available for understanding of type of fault and set-up programming at site.


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Sunday, 12 July 2015

Introduction about Air Circuit Breaker Air Blast Circuit Breaker

Air Circuit Breaker Air Blast Circuit Breaker

This type of circuit breakers, is those kind of circuit breaker which operates in air at atmospheric pressure. After development of oil circuit breaker, the medium voltage air circuit breaker (ACB) is replaced completely by oil circuit breaker in different countries. But in countries like France and Italy, ACBs are still preferable choice up to voltage 15 KV. It is also good choice to avoid the risk of oil fire, in case of oil circuit breaker. In America ACBs were exclusively used for the system up to 15 KV until the development of new vacuum and SF6 circuit breakers.


Working Principle of Air Circuit Breaker

         The working principle of this breaker is rather different from those in any other types of circuit breakers. The main aim of all kind of circuit breaker is to prevent the reestablishment of arcing after  current  zero by creating a situation where in the contact gap will withstand the system recovery voltage. The air circuit breaker does the same but in different manner. For interrupting arc it creates an arc voltage in excess of the supply voltage. Arc voltage is defined as the minimum voltage required maintaining the arc. This circuit breaker increases the arc voltage by mainly three different ways,
·               It may increase the arc voltage by cooling the arc plasma. As the temperature of arc plasma is decreased, the mobility of the particle in arc plasma is reduced, hence more voltage gradient is required to maintain the arc.·         It may increase the arc voltage by lengthening the arc path. As the length of arc path is increased, the resistance of the path is increased, and hence to maintain the same arc  current  more voltage is required to be applied across the arc path. That means arc voltage is increased.
·                  Splitting up the arc into a number of series arcs also increases the arc voltage.


Types of ACB

·         There are mainly two types of ACB are available.·         Plain air circuit breaker.
·         Air blast Circuit Breaker.


Operation of ACB

The first objective is usually achieved by forcing the arc into contact with as large an area as possible of insulating material. Every air circuit breaker is fitted with a chamber surrounding the contact. This chamber is called 'arc chute'. The arc is driven into it. If inside of the arc chute is suitably shaped, and if the arc can be made conform to the shape, the arc chute wall will help to achieve cooling. This type of arc chute should be made from some kind of refractory material. High temperature plastics reinforced with glass fiber and ceramics are preferable materials for making arc chute.
The second objective that is lengthening the arc path, is achieved concurrently with fist objective. If the inner walls of the arc chute is shaped in such a way that the arc is not only forced into close proximity with it but also driven into a serpentine channel projected on the arc chute wall. The lengthening of the arc path increases the arc resistance.
The third technique is achieved by using metal arc slitter inside the arc chute. The main arc chute is divided into numbers of small compartments by using metallic separation plates. These metallic separation plates are actually the arc splitters and each of the small compartments behaves as individual mini arc chute. In this system the initial arc is split into a number of series arcs, each of which will have its own mini arc chute. So each of the split arcs has its won cooling and lengthening effect due to its own mini arc chute and hence individual split arc voltage becomes high. These collectively, make the overall arc voltage, much higher than the system voltage.
This was working principle of air circuit breaker now we will discuss in details the operation of ACB in practice.
The air circuit breaker, operated within the voltage level 1 KV, does not require any arc control device. Mainly for heavy fault  current  on low voltages (low voltage level above 1 KV) ABCs with appropriate arc control device, are good choice. These breakers normally have two pairs of contacts. The main pair of contacts carries the  current  at normal load and these contacts are made of copper. The additional pair is the arcing contact and is made of carbon. When circuit breaker is being opened, the main contacts open first and during opening of main contacts the arcing contacts are still in touch with each other. As the  current  gets, a parallel low resistive path through the arcing contact during opening of main contacts, there will not be any arcing in the main contact. The arcing is only initiated when finally the arcing contacts are separated. The each of the arc contacts is fitted with an arc runner which helps, the arc discharge to move upward due to both thermal and electromagnetic effects as shown in the figure. As the arc is driven upward it enters in the arc chute, consisting of splitters. The arc in chute will become colder, lengthen and split hence arc voltage becomes much larger than system voltage at the time of operation of air circuit breaker, and therefore the arc is quenched finally during the  current  zero.


Air circuit breaker

Although this type of circuit breakers have become obsolete for medium voltage application, but they are still preferable choice for high  current  rating in low voltage application.


Air Blast Circuit Breaker

 These types of air circuit breaker were used for the system voltage of 245 KV, 420 KV and even more, especially where faster breaker operation was required. Air blast circuit breaker has some specific advantages over oil circuit breaker which are listed as follows,·         There is no chance of fire hazard caused by oil.
  •   The breaking speed of circuit breaker is much higher during  operation of air blast circuit breaker.
  •          Arc quenching is much faster during  operation of air blast circuit breaker.
  •          The duration of arc is same for all values of small as well as high currents interruptions.
  •          As the duration of arc is smaller, so lesser amount of heat realized from arc to  current  carrying contacts hence the service life of the contacts becomes longer.
  •          The stability of the system can be well maintained as it depends on the speed of operation of circuit breaker.
  •          Requires much less maintenance compared to oil circuit breaker.
  •          There are also some disadvantages of air blast circuit breakers-
  •          In order to have frequent operations, it is necessary to have sufficiently high capacity air compressor.
  •    Frequent maintenance of compressor, associated air pipes and automatic control equipments is also required.
  •          Due to high speed  current  interruption there is always a chance of high rate of rise of re-striking voltage and  current  chopping.
  •          There also a chance of air pressure leakage from air pipes junctions.
  •          As we said earlier that there are mainly two types of ACB, plain air circuit breaker and air blast circuit breaker. But the later can be sub divided further into three different categories.


Axial Blast ACB with side moving contact.

Cross Blast ACB.
Axial Blast ACB.


Axial Blast ACB with Side Moving Contact

In this type of axial blast air circuit breaker the moving contact is fitted over a piston supported over a spring. In order to open the circuit breaker the air is admitted into the arcing chamber when pressure reaches to a predetermined value, it presses down the moving contact; an arc is drawn between the fixed and moving contacts. The air blast immediately transfers the arc to the arcing electrode and is consequently quenched by the axial flow of air.


Cross Blast Air Circuit Breaker

The working principle of cross blast air circuit breaker is quite simple. In this system of air blast circuit breaker the blast pipe is fixed in perpendicular to the movement of moving contact in the arcing chamber and on the opposite side of the arcing chamber one exhaust chamber is also fitted at the same alignment of blast pipe, so that the air comes from blast pipe can straightly enter into exhaust chamber through the contact gap of the breaker. The exhaust chamber is spit with arc splitters.  When moving contact is withdrawn from fixed contact, an arc is established in between the contact, and at the same time high pressure air coming from blast pipe will pass through the contact gap and will forcefully take the arc into exhaust chamber where the arc is split with the help of arc splitters and ultimately arc is quenched.


Axial Blast Air Circuit Breaker

In axial blast ACB the moving contact is in contact with fixed contact with the help of a spring pressure as shown in the figure. There is a nozzle orifice in the fixed contact which is blocked by tip of the moving contact at normal closed condition of the breaker. When fault occurs, the high pressure air is introduced into the arcing chamber. The air pressure will counter the spring pressure and deforms the spring hence the moving contact is withdrawn from the fixed contact and nozzle hole becomes open. At the same time the high pressure air starts flowing along the arc through the fixed contact nozzle orifice. This axial flow of air along the arc through the nozzle orifice will make the arc lengthen and colder hence arc voltage become much higher than system voltage that means system voltage is insufficient to sustain the arc consequently the arc is quenched.

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Friday, 26 June 2015

Electrical Circuit Breaker Operation and Types of Circuit Breaker

What is Circuit Breaker?


                Definition of circuit breaker: - Electrical circuit breaker is a switching device which can be operated manually as well as automatically for controlling and protection of electrical power system respectively. As the modern power system deals with huge currents, the special attention should be given during designing of circuit breaker to safe interruption of arc produced during the operation of circuit breaker. This was the basic definition of circuit breaker.


Introduction to Circuit Breaker

           
        The modern power system deals with huge power network and huge numbers of associated electrical equipment. During short circuit fault or any other types of electrical fault these equipment as well as the power network suffer a high stress of fault  current  in them which may damage the equipment and networks permanently. For saving these equipment and the power networks the fault current should be cleared from the system as quickly as possible. Again after the fault is cleared, the system must come to its normal working condition as soon as possible for supplying reliable quality power to the receiving ends. In addition to that for proper controlling of power system, different switching operations are required to be performed. So for timely disconnecting and reconnecting different parts of power system network for protection and control, there must be some special type of switching devices which can be operated safely under huge  current  carrying condition. During interruption of huge current, there would be large arcing in between switching contacts, so care should be taken to quench these arcs in circuit breaker in safe manner. The circuit breaker is the special device which does all the required switching operations during  current  carrying condition. This was the basic introduction to circuit breaker.

Working Principle of Circuit Breaker: ( सर्किट ब्रेकर का à¤•ार्यकारी नियम)                        

        The circuit breaker mainly consists of fixed contacts and moving contacts. In normal "on" condition of circuit breaker, these two contacts are physically connected to each other due to applied mechanical pressure on the moving contacts. There is an arrangement stored potential energy in the operating mechanism of circuit breaker which is realized if switching signal given to the breaker. The potential energy can be stored in the circuit breaker by different ways like by deforming metal spring, by compressed air, or by hydraulic pressure. But whatever the source of potential energy, it must be released during operation. Release of potential energy makes sliding of the moving contact at extremely fast manner. All circuit breaker have operating coils (tripping coils and close coil), whenever these coils are energized by switching pulse, the plunger inside them  displaced. This operating coil plunger is typically attached to the operating mechanism of circuit breaker, as a result the mechanically stored potential energy in the breaker mechanism is released in forms of kinetic energy, which makes the moving contact to move as these moving contacts mechanically attached through a gear lever arrangement with the operating mechanism. After a cycle of operation of circuit breaker the total stored energy is released and hence the potential energy again stored in the operating mechanism of circuit breaker by means of spring charging motor or air compressor or by any other means. Till now we have discussed about mechanical working principle of circuit breaker. But there are electrical characteristics of a circuit breaker which also should be considered in this discussion of operation of circuit breaker.


Discussion on electrical principle of circuit breaker.


                  The circuit breaker has to carry large rated or fault power. Due to this large power there is always dangerously high arcing between moving contacts and fixed contact during operation of circuit breaker. Again as we discussed earlier the arc in circuit breaker can be quenching safely if the dielectric strength between the current carrying contacts of circuit breaker increases rapidly during every current zero crossing of the alternating current. The dielectric strength of the media in between contacts can be increased in numbers of ways, like by compressing the ionized arcing media since compressing accelerates the deionization process of the media, by cooling the arcing media since cooling increase the resistance of arcing path or by replacing the ionized arcing media by fresh gasses. Hence a numbers of arc quenching processes should be involved in operation of circuit breaker. 


Types of Circuit Breaker (सर्किट ब्रेकर के प्रकार )


According different criteria there are different types of circuit breaker.

 According to their arc quenching media the circuit breaker can be divided as-
Oil circuit breaker.
Air circuit breaker.
SF6 circuit breaker.
Vacuum circuit breaker.

 According to their services the circuit breaker can be divided as-
Outdoor circuit breaker
Indoor breaker.

According to the operating mechanism of circuit breaker they can be divided as-
Spring operated circuit breaker.
Pneumatic circuit breaker.
Hydraulic circuit breaker.

According to the voltage level of installation types of circuit breaker are referred as-
High voltage circuit breaker.
Medium voltage circuit breaker.
Low voltage circuit breaker.



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Thursday, 21 May 2015

Important Guidelines to Startup and Shutdown a Large Generator Operating Conditions

The purpose of these guidelines is to ensure the continuing operational integrity of generators.


Operating conditions (startup and shutdown) that have forced units off-line or have damaged or shortened the life of turbine (or generator) components in the past are highlighted in the guideline to prevent recurrences in the future.

Startup Operation
Shutdown Operation

Startup Operation

In addition to monitoring the various generator support systems for cooling and lubrication, electrical

Parameters, temperatures, and vibration, inattention to the following areas has caused problems in the past:

Problem #1

At no time should excitation interlocks or protective relay functions be bypassed or disabled for the purpose of energizing a generator’s direct current (DC) field winding.

Problem #2

For generators requiring field pre-warming, the manufacturer instructions and established procedures should be followed relative to the allowable field currents.

Problem #3

A generator field should not be applied or maintained at turbine speeds above or below that recommended by the manufacturer. On cross-compound units where a field is applied at low speeds or while on turning gear, extreme caution must be exercised.

Should either or both shafts come to a stop, the field current should immediately be removed to prevent overheating damage to the collector or slip rings.

Problem #4

After the field breaker is closed, the generator field indications should be closely monitored. If a rapid abnormal increase occurs in field current, terminal voltage, or both, immediately open the field breaker and inspect the related equipment for proper working condition before reestablishing a field.

Problem #5

During off-line conditions, at no time should the field current be greater than 105% of that normally required to obtain rated terminal voltage at rated speed in an unloaded condition.

Typically, turbo-generators are designed to withstand a full load field with no load on the machine for only 12 seconds; after that, severe damage can occur to the stator core iron laminations.

Problem #6

When synchronizing a generator to the system, the synchroscope should be rotating less than one revolution every 20 seconds Phase angle differences should be minimized and no more than 5 degrees out of phase when the circuit breaker contacts close.

Phase angle differences as little as 12 degrees can develop shaft torques as high as 150% of full load and damage shaft couplings and other turbine and generator components. Manufacturers usually recommend limiting maximum phase angle differences to 10 degrees. 

It is also desirable that incoming and running voltages are matched as closely as possible to minimize reactive power flow to or from the electrical system.

In general, the voltages should be matched within 2% at the time of synchronization. The speed of the turbine should be slightly greater than synchronous speed prior to breaker closure to help ensure that the unit will not be in a motoring condition following connection to the electrical system, and the generator voltage should be slightly higher to ensure VAR flow into the system instead of into the generator.

NOTE: Under no circumstances should operators allow a unit to be synchronized using the sync-check relay as the breaker-closing device (i e , holding a circuit breaker control switch in the closed position and allowing the sync-check relay to close the breaker). Some sync-check relays can fail in a “closed” state, allowing the circuit breaker to be closed at any time.

Shutdown Operation

Normally, units are removed from service through operator initiation of distributed control system (DCS)

Commands or turbine trip buttons that shut down the prime mover. Closure of steam or fuel valves will then initiate anti-motoring or reverse power control circuits that isolate the unit electrically by opening the generator circuit breakers, field breakers, and, depending on the design, unit auxiliary transformer (UAT) low side breakers. If limit switch circuitry or anti-motoring/reverse power relays fail to operate properly, the unit may stay electrically connected to the system in a motoring condition. 

If excitation is maintained, this condition is not harmful to the generator. However, the turbine blades may overheat from windage. On steam units, the low pressure turbine blades are impacted the most, with typical withstands of 10 minutes before damage.

However, the unit can be safely removed from service with the following operating steps:

Operating step #1

Verify that there is no steam flow or fuel flow in the case of combustion turbine units to ensure that the unit will not over speed when the generator circuit breaker(s) are opened. 

Operating step #2 

Transfer the unit auxiliary power to the alternate source if opening the unit breakers will de-energize the UAT.

Operating step #3

Reduce or adjust the generator’s output voltage (voltage regulator) until the field current is at the no load value, and transfer from automatic voltage regulator mode to the manual mode of operation.

Operating step #4

Open the generator circuit breaker(s). 

Operating step #5

Open the generator field breaker
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Saturday, 8 November 2014

4 Essential Qualities Of Electrical Protection



Fundamental Protection Requirements

In generating stations, all electrical circuits and machines are subject to faults. A fault is generally caused by the breakdown of insulation between a conductor and ground or between conductors due to a variety of reasons. The result is a flow of excess current through a relatively low resistance resulting in severe damage unless cleared quickly.

Let’s see the four main building blocks that are used to meet fundamental requirements of electrical protection:

1. Speed

When electrical faults or short circuits occur, the damage produced is largely dependent upon the time the fault persists. Therefore, it is desirable that electrical faults be interrupted as quickly as possible.

Since 1965, great strides have been made in this area. High-speed fault detecting relays can now operate in as little time as 10 milliseconds and output relaying in 2 milliseconds. The use of protection zones minimizes the requirement for time-delayed relaying.

2. Reliability

The protective system must function whenever it is called upon to operate, since the consequences of non-operation can be very severe. This is accomplished by duplicate A and B protections and duplicate power supplies.


Examples of protection relays – Micom, Ref and Siprotec

3. Security

Protections must isolate only the faulted equipment, with no over-tripping of unaffected equipment. This is accomplished by the use of over-lapping protection zones.


4. Sensitivity

The protection must be able to distinguish between healthy and fault conditions, i.e., to detect, operate and initiate tripping before a fault reaches a dangerous condition.
On the other hand, the protection must not be too sensitive and operate unnecessarily.

Some loads take large inrush starting currents, which must be accommodated to prevent unnecessary tripping while still tripping for fault conditions. The ability of relaying to fulfil the sensitivity requirement is improved through the use of protection zones.
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Thursday, 9 October 2014

Maintenance Of SF6 Gas Circuit Breakers

Sulfur Hexa fluoride (SF6) is an excellent gaseous dielectric for high voltage power applications. It has been used extensively in high voltage circuit breakers and other switchgears employed by the power industry.
          Applications for SF6 include gas insulated transmission lines and gas insulated power distributions.
         The combined electrical, physical, chemical and thermal properties offer many advantages when used in power switchgears.
      Some of the outstanding properties of SF6 making it desirable to use in power applications are:
 High dielectric strength
Unique arc-quenching ability
Excellent thermal stability
Good thermal conductivity

Properties Of SF6 (Sulfur Hexafuoride) Gas

A) Toxicity:- SF6 is odorless, colorless, tasteless, and nontoxic in its pure state. It can, however, exclude oxy­gen and cause suffocation. If the normal oxygen content of air is re­duced from 21 percent to less than 13 percent, suffocation can occur without warning. Therefore, circuit breaker tanks should be purged out after opening.

B) Toxicity Of Arc Products:- Toxic decomposition products are formed when SF6 gas is subjected to an elec­tric arc. The decomposition products are metal fluorides and form a white or tan powder. Toxic gases are also formed which have the characteristic odor of rotten eggs. Do not breathe the vapors remaining in a circuit breaker where arcing or corona dis­charges have occurred in the gas.

Evacuate the faulted SF6 gas from the circuit breaker and flush with fresh air before working on the circuit breaker.

C) Physical Properties:- SF6 is one of the heaviest known gases with a den­sity about five times the density of air under similar conditions. SF6 shows little change in vapor pressure over a wide temperature range and is a soft gas in that it is more compressible dynamically than air.

The heat trans­fer coefficient of SF6 is greater than air and its cooling characteristics by convection are about 1.6 times air.

D) Dielectric Strength:- SF6 has a di­electric strength about three times that of air at one atmosphere pressure for a given electrode spacing. The dielectric strength increases with increasing pressure; and at three atmospheres, the dielectric strength is roughly equivalent to transformer oil. The heaters for SF6 in circuit breakers are required to keep the gas from liquefying because, as the gas liquifies, the pressure drops, lowering the dielectric strength.
      The exact dielectric strength, as compared to air, varies with electrical configuration, electrode spacing, and electrode configuration.

E) Arc Quenching:- SF6 is approxi­mately 100 times more effective than air in quenching spurious arcing. SF6 also has a high thermal heat capacity that can absorb the energy of the arc without much of a temperature rise.

F) Electrical Arc Breakdown:- Because of the arc-quenching ability of SF6, corona and arcing in SF6 does not occur until way past the voltage level of onset of corona and arcing in air. SF6 will slowly decompose when ex­posed to continuous corona.

All SF6 breakdown or arc products are toxic. Normal circuit breaker operation produces small quantities of arc products during current interruption which normally recombine to SF6.

Arc products which do not recombine, or which combine with any oxygen or moisture present, are normally re­moved by the molecular sieve filter material within the circuit breaker.


*------Handling Nonfaulted SF6-------*

The procedures for handling nonfaulted SF6 are well covered in manufacturer’s instruction books. These procedures normally consist of removing the SF6 from the circuit breaker, filtering and storing it in a gas cart as a liquid, and transferring it back to the circuit breaker after the circuit breaker maintenance has been performed.

No special dress or precautions are required when handling nonfaulted SF6.

*---------Handling Faulted SF6---------*

Toxicity

FAULTED SF6 GAS – Faulted SF6 gas smells like rotten eggs and can cause nausea and minor irritation of the eyes and upper respiratorNormally, faulted SF6 gas is so foul smelling no one can stand exposure long enough at a concentration high enough to cause permanent damage.

SOLID ARC PRODUCTS – Solid arc products are toxic and are a white or off-white, ashlike powder. Contact with the skin may cause an irritation or possible painful fluoride burn. If solid arc products come in contact with the skin, wash immediately with a large amount of water. If water is not available, vacuum off arc products with a vacuum cleaner.

Clothing and safety equipment requirements

When handling and re­ moving solid arc products from faulted SF6, the following clothing and safety equipment should be worn:

COVERALLS – Coveralls must be worn when removing solid arc products. Coveralls are not required after all solid arc products are cleaned up. Disposable coveralls are recommended for use when removing solid arc products; however, regular coveralls can be worn if disposable ones are not available, provided they are washed at the end of each day.

HOODS – Hoods must be worn when removing solid arc products from inside a faulted dead-tank circuit breaker.

GLOVES – Gloves must be worn when solid arc products are hah-died. Inexpensive, disposable gloves are recommended. Non-disposable gloves must be washed in water and allowed to drip-dry after use.

BOOTS – Slip-on boots, non-disposable or plastic disposable, must be worn by employees who enter eternally faulted dead-tank circuit breakers. Slip-on boots are not required after the removal of solid arc products and vacuuming. Nondisposable boots must be washed in water and dried after use.

SAFETY GLASSES – Safety glasses are recommended when handling solid arc products if a full face respirator is not worn.

RESPIRATOR – A cartridge, dust-type respirator is required when entering an internally faulted dead-tank circuit breaker. The respirator will remove solid arc products from air breathed, but it does not supply oxygen so it must only be used when there is sufficient oxygen to support life. The filter and cartridge should be changed when an odor is sensed through the respirator.

The use of respirators is optional for work on circuit breakers whose in­ terrupter units are not large enough for a man to enter and the units are well ventilated.

Air-line-type respirators should be used when the cartridge type is ineffective due to providing too short a work time before the cartridge becomes contaminated and an odor is sensed.

When an air-line respirator is used, a minimum of two working respirators must be available on the job before any employee is allowed to enter the circuit breaker tank.

Disposal of waste

All materials used in the cleanup operation for large quantities of SF6 arc products shall be placed in a 55­ gal drum and disposed of as hazardous waste.


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