Sunday 30 November 2014

A few Introduction About Indian Electricity Rule



1)    Cut-out on consumer’s premises:
  • The supplier shall provide a suitable cut-out in each conductor of every service-line other than an earthed or earthed neutral conductor or the earthed external conductor of a concentric cable within a consumer’s premises, in an accessible position. Such cut-out shall be contained within an adequately enclosed fireproof receptacle.
  • Where more than one consumer is supplied through a common service-line, each such consumer shall be provided with an independent cut-out at the point of junction to the common service
  • Every electric supply line other than the earth or earthed neutral conductor of any system or the earthed external conductor of a concentric cable shall be protected by a suitable cut-out by its owner
  • No cut-out, link or switch other than a linked switch arranged to operate simultaneously on the earthed or earthed neutral conductor and live conductors shall be inserted or remain inserted in any earthed or earthed neutral conductor of a two wire-system or in any earthed or earthed neutral conductor of a multi- wire system or in any conductor connected thereto with the following exceptions:(a) A link for testing purposes, or (b) A switch for use in controlling a generator or transformer.
2)    Danger Notices:
  • The owner of every medium, high and extra-high voltage installation shall affix permanently in a conspicuous position a danger notice in Hindi or English and the local language of the district, with a sign of skull and Bones on
  • (a) Every motor, generator, transformer and other electrical plant and equipment together with apparatus used for controlling or regulating the same;
  • (b) All supports of high and extra-high voltage overhead lines which can be easily climb-upon without the aid of ladder or special appliances.
3)    Cables :
  • Flexible cables shall not be used for portable or transportable motors, generators, transformer rectifiers, electric drills, electric sprayers, welding sets or any other portable or transportable apparatus unless they are heavily insulated and adequately protected from mechanical injury.
  • Where the protection is by means of metallic covering, the covering shall be in metallic connection with the frame of any such apparatus and earth.
  • The cables shall be three core type and four-core type for portable and transportable apparatus working on single phase and three phases supply respectively and the wire meant to be used for ground connection shall be easily Identifiable
  • Where A.C. and D.C. circuits are installed on the same support they shall be so arranged and protected that they shall not come into contact with each other when live.
4)    Safety:
  • Two or more gas masks shall be provided conspicuously and installed and maintained at accessible places in every generating station with capacity of 5 MW and above and enclosed sub-station with transformation capacity of 5 MVA and above for use in the event of fire or smoke.
  • Provide that where more than one generator with capacity of 5 MW and above is installed in a power station, each generator would be provided with at least two separate gas masks in accessible and conspicuous position.
5)    High Voltage Equipments installations
  •  High Voltage equipments shall have the IR value as stipulated in the relevant Indian Standard.
  • At a pressure of 1000 V applied between each live conductor and earth for a period of one minute the insulation resistance of HV installations shall be at least 1 Mega ohm Medium and Low Voltage Installations- At a pressure of 500 V applied between each live conductor and earth for a period of one minute, the insulation resistance of medium and low voltage installations shall be at least 1 Mega ohm
6)    Every switchboard shall comply with the following provisions, namely:
  • A clear space of not less than 1 meter in width shall be provided in front of the switchboard;
  • If there are any attachments or bare connections at the back of the switchboard, the space (if any) behind the switchboard shall be either less than 20 centimeters or more than 75 centimeters in width, measured from the farthest outstanding part of any attachment or conductor;
  • If the space behind the switchboard exceeds 75 centimeters in width, there shall be a passage-way from either end of the switchboard clear to a height of 1.8 meters.
7)    Declared voltage of supply to consumer:
  • In the case of low or medium voltage, by more than 6 per cent, or;
  • In the case of high voltage, by more than 6 per cent on the higher side or by more than 9 per cent on the lower side, or;
  • In the case of extra-high voltage, by more than 10 per cent on the higher side or by more than 12.5 per cent on the lower side.
8)    Declared frequency of supply to consumer
  • Except with the written consent of the consumer or with the previous sanction of the State Government a supplier shall not permit the frequency of an alternating current supply to vary from the declared frequency by more than 3 per cent.
9)  Meters, maximum demand indicators and other apparatus on consumer’s premises
  • Any meter or maximum demand indicator or other apparatus placed upon a consumer’s premises in accordance with section 26 shall be of appropriate capacity and shall be deemed to be correct if its limits of error are within the limits specified in the relevant Indian Standard Specification and where no such specification exists, the limits of error do not exceed 3 per cent above or below absolute accuracy at all loads in excess of one tenth of full load and up to full load Connection with earth Neutral conductor of a phase, 4 wire system and the middle conductor of a   2 phase, 3-wire system shall be earthed by not less than two separate and distinct connections with a minimum of    two different earth electrodes of such large number as may be necessary to bring the earth resistance to a satisfactory value both at the generating station and at the sub-station. The earth electrodes so provided, may be interconnected to reduce earth resistance. It may also be earthed at one or more points along the   distribution system or service line in addition to any connection with earth which may be at the consumer’s  premises
  • In the case of a system comprising electric supply lines having concentric cables, the external conductor of such cables shall be earthed by two separate and distinct connections with earth.
  • The connection with earth may include a link by means of which the connection may be temporarily interrupted for the purpose of testing or for locating a fault.
  • All metal castings or metallic coverings containing or protecting any electric supply-line or apparatus shall be connected with earth and shall be so joined and connected across all junction boxes and other openings as to make good mechanical and electrical connection throughout their whole length.
10) Use of energy at high and extra-high voltage

  Voltage
Ground clearance                    
Sectional clearance
11KV   
2.75 Meter
2.6 Meter
33KV
3.7 Meter
2.8 Meter
66KV
4.0 Meter
3.0 Meter
132KV
4.6 Meter
3.5 Meter
220KV
5.5 Meter
4.3 Meter
400KV
8.0 Meter
6.5 Meter

11) Transformer:
  • Where transformer or transformers are used, suitable provision shall be made, either by connecting with earth a point of the circuit at the lower voltage or otherwise, to guard against danger by reason of the said circuit becoming  Accidentally charged above its normal voltage by leakage from or contact with the circuit at the higher voltage
  • A sub-station or a switch station with apparatus having more than 2000 litres of oil shall not  be located in the basement where proper oil draining arrangement cannot be provided.
  • Where a sub-station or a switch station with apparatus having more than 2000 litres of oil is installed, whether indoor or out-doors, the following measures shall be taken, namely: -
  • The baffle walls 4[of 4 hour fire rating] shall be provided between the apparatus in the following cases: -
  •           (1) Single phase banks in the switch-yards of generating stations and substations;
  •           (2) On the consumer premises;
  •           (3) Where adequate clearance between the units is not available.
  • Provisions shall be made for suitable oil soakpit and where use of more than 9000 litres of oil in any one oil tank, receptacle or chamber is involved, provision shall be made for the draining away or removal of any oil which may leak or escape from the tanks receptacles or chambers containing the same.
  • The transformer shall be protected by an automatic high velocity water spray system or by carbon dioxide or BCF (Bromo chlorodi feuromethane) or BTM (Bromo tri fluromethane) fixed installation system; and
  • Oil filled transformers installed indoors shall not be on any floor above the ground or below the first basement.
  • Isolators and the corresponding earthing switches shall be interlocked so that no earthing switch can be closed unless and until the corresponding isolator is in open position.
  • When two or more transformers are operated in parallel, the system shall be so arranged as to trip the secondary breaker of a transformer in case the primary breaker of that transformer trips.
  • Where two or more generators operate in parallel and neutral switching is adopted, inter-lock shall be provided to ensure that generator breaker cannot be  closed unless one of the neutrals is connected to the earthing system.
  • Gas pressure type protection to given alarm and tripping shall be provided on all transformers of ratings 1000 KVA and above.
  • Transformers of capacity 10 MVA and above shall be protected against incipient faults by differential protection; and  All generators with rating of 100 KVA and above shall be protected against earth fault/leakage. All generators of rating 1000KVA and above shall be protected against faults within the generator winding using restricted earth fault protection or differential protection or by both.
1)    Connection with earth:
  •  In case of the delta connected system the neutral point shall be obtained by the insertion of a grounding transformer and current limiting resistance or impedance wherever considered necessary at the commencement of such a system.
  • Where the earthing lead and earth connection are used only in connection with earthing guards erected under high or extra-high voltage overhead lines where they cross a telecommunication line or a railway line, and where such lines are equipped with earth leakage relays of a type and setting approved by the Inspector, the resistance shall    not exceed 25 ohms.
2)    Clearance above ground of the lowest conductor
  • No conductor of an overhead line, including service lines, erected across a street shall at any part thereof be at a height of less than:
  • For low and medium voltage lines 5.8 meters
  • For high voltage lines 6.1 metres
  • No conductor of an overhead line, including service lines, erected along any street shall at any part thereof be at a height less than:
  • For low and medium voltage lines 5.5 metres
  • For high voltage lines 5.8 metres
  • No conductor of in overhead line including service lines, erected elsewhere than along or across any street shall be at a height less than:
  • For low, medium and high voltages lines=4.6 meters.
  • For low, medium and high voltage=4.0 meters.
  • For high voltage lines above 11,000 volts=5.2 meters.
 For extra-high voltage lines the clearance above ground shall not be less than 5.2 metres plus 0.3 meter for every 33,000 volts or part thereof by which the voltage of the line exceeds 33,000 volts.
 
To buy this book please click on buy now button.
Book name :
IS SP 30 : National Electrical Code 2011


 
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Wednesday 26 November 2014

Testing and Commissioning of Substation DC System



Objective
Power substation DC system consists of battery charger and battery. This is to verify the condition of battery and battery charger and commissioning of them.
Test Instruments Required
Following instruments will be used for testing:
Multimeter. (Learn how to use it)
Battery loading unit (Torkel-720 (Programma Make) or equivalent.
The Torkel-720is capable of providing a constant current load to the battery under test.


Commissioning Test Procedure

1.Battery Charger 
  1. Visual Inspection: The battery charger cleanliness to be verified. Proper cable termination of incoming AC cable and the outgoing DC cable and the cable connection between battery and charger to be ensured. A stable incoming AC supply to the battery charger is also to be ensured.
  2. Voltage levels in the Float charge mode and the Boost charge mode to be set
  3. according to specifications using potentiometer provided.
  4.  Battery low voltage, Mains ‘Off”, charger ‘Off’ etc., conditions are simulated and
  5. checked for proper alarm / indication. Thus functional correctness of the battery charger is ensued.
  6. Charger put in Commissioning mode for duration specified only one time during initial commissioning of the batteries. (By means of enabling switch.)
  7. Battery charger put in fast charging boost mode and battery set boost charged for the duration specified by the battery manufacturer.
  8. After the boost charging duration, the battery charger is to be put in float charging (trickle charge) mode for continuous operation.
  9. Some chargers automatically switch to float charge mode after the charging current reduces below a certain value.
  10. Voltage and current values are recorded during the boost charging and float charging mode.


This test establishes the correct operation of the battery charger within the specified voltage and current levels in various operational modes.

2. Battery Unit

 Mandatory Condition: The battery set should have been properly charged as per the commissioning instructions of the battery manufacturer for the duration specified
.
Visual Inspection: Cleanliness of battery is checked and the electrolyte level checked as specified on the individual cells. The tightness of cell connections on individual terminals should be ensured.

The load current, minimum voltage of battery system, ampere-hour, duration etc., is preset in the test equipment using the keypad.

It is to be ensured that the set value of the current and duration is within the discharge capacity of the type of cell used. Also the total power to be dissipated in the load unit should be within the power rating of the battery load kit.

Individual cell voltages to be recorded before the start of the test.

Battery chargers to be switched off/load MCB in charger to be switched off
Loading of the battery to be started at the specified current value.

 Individual cell voltages of the battery set are to be recorded every half an hour.
 It is to be ensured that all the cell voltages are above the end-cell voltage specified by the manufacturer.

If any of the cell voltages falls below the threshold level specified by the manufacturer, this cell number is to be noted and the cell needs to be replaced.

Test set automatically stops loading after set duration (or) when minimum voltage reached for the battery set.

Test to be continued until the battery delivers the total AH capacity it is designed for.Value of AH and individual cell voltages to be recorded every half an hour.         

Acceptance Limits

This test establishes the AH capacity of battery set at required voltage.

The acceptance limit for the test is to ensure the battery set is capable of supplying the required current at specified DC voltage without breakdown for the required duration.

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Monday 24 November 2014

The Consequences of High Harmonic Distortion Levels



The plant engineer’s worst fear…
Just as high blood pressure can create stress and serious problems in the human body, high levels of harmonic distortion can create stress and resultant problems for the utility’s distribution system and the plant’s distribution system, as well as all of the equipment that is serviced by that distribution system.
          The result may be the plant engineer’s worst fear - the shutting down of important plant equipment ranging from a single machine to an entire line or process.
          Equipment shutdown can be caused by a number of events. As an example, the higher voltage peaks that are created by harmonic distortion put extra stress on motor and wire insulation, which ultimately can result in insulation breakdown and failure. In addition, harmonics increase rms current, resulting in increased operating temperatures for many pieces of equipment, greatly reducing equipment life.
          Table below summarizes some of the negative consequences that harmonics can have on typical equipment found in the plant environment.
Negative Consequences of Harmonics on Plant Equipment
Equipment
Consequences
Current Harmonic Distortion Problems 
 Capacitors
 Blown fuses, reduced capacitor life
 Motors
 Reduced motor life, inability to fully load motor
 Fuses/breakers
 False/spurious operation, damaged components
 Transformers
 Increased copper losses, reduced capacity
Voltage Harmonic Distortion Problems
 Transformers
 Increased noise, possible insulation failure
 Motors
 Mechanical fatigue
 Electronic loads
 Disoperation

          While these effects are categorized by problems created by current and voltage harmonics, current and voltage harmonic distortion usually exists together (current harmonic distortion causes voltage harmonic distortion).

Harmonic distortion disrupts plants. Of greatest importance is the loss of productivity, throughput, and, possibly, sales.
          These occur because of process shutdowns due to the unexpected failure of motors, drives, power supplies, or just the spurious tripping of breakers. Plant engineers realize how costly downtime can be and pride themselves in maintaining low levels of plant downtime. In addition, maintenance and repair budgets can be severely stretched.

          For example, every 10°C rise in the operating temperatures of motors or capacitors can cut equipment life by 50%.
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Saturday 22 November 2014

On Power System Stability the Impact Of Voltage Regulation



Voltage Tolerance Ranges
Voltage regulation, by definition, is the percentage change in secondary voltage from no-load to full-load conditions. The regulation is customarily specified at a specific power factor, as the power factor of the load affects the voltage regulation of the device or circuit.
Voltage regulation cannot be improved by the use of the conventional no-load tap changer on a transformer. The tap changer merely changes the transformer turns ratio, but does not significantly change the transformer impedance.

The regulation (percent change from no-load to full-load) will, therefore, not change.
The operating voltage range will, however, change and affect the performance of the utilization equipment.

Load flow studies should be performed and operating conditions (no-load, light-load, or full-load) examined to ensure that voltage tolerance ranges are not exceeded. If voltage tolerance ranges are exceeded, then one alternative is to adjust transformer taps to compensate for either high voltage, at no-load or light-load conditions, or low voltage, at full-load conditions.

Capacitors of either switched or fixed configurations can also be used to correct the voltage range profile of a distribution system.

Often, for large complex systems, the use of switched capacitors is the only realistic solution for a voltage range that is too wide. In this instance, capacitors are switched off-line when the load is light, so that the voltage does not become too high.

As the load increases, capacitors are switched on-line to prevent the voltage from becoming too low.

For maximum benefit, capacitors should be located close to the load that is causing the problem, however, this is often not technically or economically feasible.

Synchronous motors can also be used to good advantage on large power systems if the 0.8 power factor design is purchased, rather than the less expensive unity power factor motor. The 0.8 power factor synchronous motor can be used to improve voltage levels on its utilization bus in the same manner as capacitors.

Control of the operating voltage range can also be achieved by the use of transformers with on-load tap changers and line regulators.

Both devices use multi-tap devices, in combination with voltage sensing and control apparatus, to adjust the transformer ratio or regulator ratio by actively switching taps as the steady-state load changes. These devices are usually used by utilities in the primary distribution system and provide the final distribution circuits with a voltage range within the Range A limits of ANSI C84.1.

Unless the site distribution system is unusually large and complex, and the daily load fluctuations quite large, these devices are not applied to electrical distribution systems on facilities.
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