Monday 14 October 2013

9.practical for Energy Conservation Technique for Diploma electrical engineering.



PRACTICAL -9

AIM: TO STUDY OF ENERGY CONSERVATION BY DEMAND SIDE MANAGEMENT

                   Power station will use energy in form of coal, oil, gas, uranium etc. This energy is supplied in bulk and stored within the plant to meet energy need for a week or fornight or month. Daily or hourly rate of use of energy is not important to supplier or user (power station).
           
The picture is entirely different when supply and demand of electricity comes. Electricity supply has to match demand at every instant of time. There is no storage of electricity anywhere in generation, transmission lines & distribution. Present cost of erecting generating plant, transmission lines & distribution lines is around Rs. 7 crore/MW to 8 crore/MW. So it is essential to use this capacity to the best possible extent.
           
The scope for conservation of commercial energy in india is vast. Demand Side Management (DSM) is an alternative way of saving energy use by existing consumers. Every MW that is saved from the existing load is free to be delivered to new customers. Aim os DSM is to reduce energy consumption without affecting the level of services.
Important terms

(1)Load Curves: The curveshowing the variation of load on the power station with reference to time is known as a load curve.

(2)Maximum Demand: It is the greatest demand of load on the power station during a given period.
           
The load on the power station varies from time to time. The maximum of all the demands that have occurred during a given period is the maximum demand. Higher plant demand (i.e. consumer’s maximum demand) for even one half hour during the month would entail paying higher demand charges. The  peak load on the GEB system occures between 7.00 a.m. to 11.00 am hours in the morning and 5.00 p.m. to 9.00 p.m. hours and the evening. The GEBV offers disincentive for consumption during peak hours and concessions for consumption during off-peak hours. All these measures are taken to control maximum demand. This helps the supply utility in maintaining an assured and reliable supply without adhoc load shedding.
(3)Load Factor: the load factor is the ratio of the average demand of the plant to its maximum demand for a particular period. The load factor may be daily load factor, monthly load factor or annual load factor if the period considered is a day or month or year.
                                                 No. of Units supplied in a year
Annual Load Factor (L.F.) = -------------------------------
                                                    Maximum demand*8760
                     

                       Average load
     L.F%=----------------------- * 100
                    Maximum Demand

Load factor is always less than 1 because average load is smaller than the maximum demand. The load factor plays key role in determining the overall cost per unit generated. Higher the load factor of the power station, lesser will be the cost per unit generated. In most cases, load factor can be improved by controlling maximum demand.
Load factor is always less than 1 because average load is smaller than the maximum demand. The load factor plays key role in determining the overall cost per unit generated. Higher the load factor of the power station, lesser will be the cost per unit generated. In most cases, load factor can be improved by controlling maximum demand.
           
Table: 1 Load factor of some industries

Type of industry
Load Factor (%)
Textile, spinning
Resins and paint
Engineering
Chemical amnd Pharmaceutical
Engineering(Cooper,Brass)
Vanaspati
Engineering (Electrical appliances)
Inorganic Chemicals
Organic Chemicals
72 to 95
41 to 52
47 to 72
56 to 78
45 to 54
46 to 80
28 to 41
64 to 77
52 to 79

Methodes of controlling Maximum Demand
The following are the methods to control the maximum demand.
(i)Scheduling of major loads,
(ii)Storage of energy during off-peak periods.
(iii)Power factor control.
(iv)Utility side control.

(i)Scheduling of major loads: To remain a record of the maximum demand is the first step to control the maximum demand. Teke readings every haif hour for a month. The analysis of readings may indicate the demand is much higher than average demand of the day during one or two short periods. These periods of high demand may be due to starting of a major machine.
            Then, proper rescheduling of loads can be tried to reduce the maximum demand.if it is not possible to stop the machine for a short time, then unnecessary auxiliary machines could be switched off. It is possible to control the maximum demand directly in some industries by installing on- line demand management ystems (electronil maximum demand controller or sophisticated microprocessor based syatems). These systems are programmed to switch off non-essential loads.when predetermined demand is likely to be exceeded. Simple system audible/visual alarms, while sophisticated systems provide a variety of options.
            This instruments are beging used in India on a limited scsle. With more sevear energy crisis.spiraling demand in india charges will force industries to go for load monitoring and management.

(ii)Storage of energy during off-peak periods: Maximum demand meter can be effectively used for demand side management to reduce the peak load requirements by flattening the load curve cosumers need to be motivated by making themm avare of the economic benefits of changing over to off-peak category. Off-peak hours could be used to store semi=processed materials which can be used or processed during peak hours. For example, chilled water or ice can be proceed at night and used during the day time for cooling applications. In process plant,lifting of water to tank or lifting of raw materials to tank to cahnging chilled water temperature low could possible during off-peak hours.

(iii)Power factor control: Most of the electricity boards use maximum demand in kVA (not kW) for billing purposes.
                                   
                                            Laod (kW)
Demand (kVA)   = --------------------------
                                  Power Factor (cosφ)

If demand load is 800 kW and p.f. is 0.8, the demand is (800/0.8) = 1000 kVA. If power factor is improved to near unity, kVA demand will became 800 kVA, so 200 kVA demand charges will be saved. Fro p.f. improvement ,capacitors of 60 kVAr required with investment of Rs. 2.0 lacs. The payback period is likely to be 10 months.
            Therefore, demand in kVA is controlled by improving power factor. So it is prudent to keep the power factor as close to unity as possible. In spite of the heavy penalties being imposed, there are number of high Tension industries in Gujarat who care working at power factors in the vicinity of 0.6.

(iv)Utility side control : Additional generating capacities to meet demand require expensive capital and clearences from various authorities like environmental agencies. Government regulations in some countries require that all demand management options are examined before new capacities are sactioned. Many utilities are finding demand management to be a cheaper option. Some important components of demand side managemant programs are
a)     Information and guidence to consumers through publications seminars etc.
b)     Free or subsidiezed energy audits.
c)     Promoting energy efficient equipmemts though rebates soft loand and proper information
d)     Promoting co generation and alternative sources of energy.
e)     In India, fixation of the tariff supplied to the different categories of consumewrs is influenced by consumer lobbies and politicians for electoral gains. The tariff system needs restructuring. There are two strategies.
·        Time-of day metering (different teriffs for peak and off-peak hours)
·        Tariff based on total energy.

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8.practical for Energy Conservation Technique for Diploma electrical engineering.



PRACTICAL -8


AIM:- Study Energy conservation by  way of energy audit

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7.practical for Energy Conservation Technique for Diploma electrical engineering.



PRACTICAL -7

AIM: STUDY OF PAM MOTORS.



OBJECTIVE; AFTER STUDYING THIS EXPERIMENT, IT WILL BE POSSIBLE TO;

(1) Identify the Areas in Which the Pam Motor Is Better Replacement As Compare To Normal Induction Motors.

(2) Identify The Advantage Of Pam Motors.




Significance; .Motor efficiency is generally highest when motors operate within about 50% of their rated load. However, for much application the load placed on a motor varies over time. In some applications like fans and pumps, the load varies with the cube of the air or water velocity   So, when the velocity is reduced by 20% , the load on the motor is reduced by 50% .For applications where the load varies with time , some means of speed control is usually employed. Traditionally speed is controlled with fluid couplings, eddy current settings, throttles. But these controls are inefficient. Because speed is varied by introducing friction. Thereby energy is wasted. Multi speed motors generally contain two or more than two sets of windings. This allows the motor to Operate at two or more than two different speeds. Here fine tuning I left to traditional speed controls. Multi speed motors provide a fairly low cost approach to motor speed control. These motors typically Cost from 30-80% more than a similar sized single speed motor. Savings vary depending on the Application but savings of 8-10% are typical. Multi speed motors are not appropriate for all motor applications. Therefore, PAM motor is developed for covering the wide spectrum of application with economy.



THEORY:

The Dahlander connection is one of the approaches to connect the single winding to obtain two speeds. In recent years. a new method of "pole Amplitude Modulation" developed by G.H. Raweliffe and his  team .The advantage of this approach is that it requires only single winding and can yield close ratio as well as wide -ratio speed.



The PAM motor is similar in construction to a conventional squirrel cage motor except for the stator winding coil connections. Because they use a single winding, they have the same frame size as single speed motors for the same horse power. So it is easy to install as a retrofit. The winding coil connections are usually same as that of a standard induction motor for one of the speed The other speed is obtained by reversing the currents in one half of the coils in each phase with respect to the other half in a proper sequence. For this change over operation, comparatively simple control gear is sufficient and requires only 6 leads to be brought out from the stator winding. The basic

Scheme of connection is shown in the figure.



In PAM motor windings, the coils in each phase are sub-divided into two sections in a specific manner depending upon the speed ratio. PAM motors have been built in USA and UK up to ratings of 10,000 H.P.

SPACE HARMONICS OF PAM WINDING:

In a conventional motor winding, the m.m.f wave form is symmetrical and the major harmonics can easily be controlled by the proper pitching while in PAM motors winding, the m.m.f gives rise to non-identical pole pairs. The irregularity in the wave form introduces additional space harmonics such as sub-harmonics. Medium harmonics and higher order harmonics. It is not possible to completely eliminate the space harmonics, but they can be minimized to an acceptable limit by appropriate design methods.



Advantages of PAM motors: The following are the advantages of PAM motors.

         1. PAM motor is a rugged motor identical in construction to the squirrel cage motor. So it is well suited for applications like power stations, mines, chemical plants etc. where environment is hostile.

         2. It is simple to maintain. So normally trained person can maintain it which is not the case in electronic drives.     

         3. Compared to multi winding motors, they are more compact and their first cost is less.

         4. In starting high inertia loads like fans for power stations, use of PAM motor can lead to energy saving during starting. When started on low speed winding, the starting current is lower leading to lower voltage dips.

         5. Normal 2-speed motors give 2:1 speed ratio. PAM motors can give close speed ratio in the range of 1.5:1 which is best suited for energy conservation.



PAM Motor application areas:  The majority of PAM motor applications are falling torque for energy conservation. The possible energy conservation application areas are

                    (a)  Thermal power station

                    (b)   Water/ sewerage pumping installations

                    (c)   Fan for ventilation installations (buildings, mines, etc)

In the case of thermal power station, it is known that auxiliaries consume about 12% of the power generated. IN INDIA. Single speed squirrel cage motors are used for auxiliaries. The load on power station is not constant and the requirement of cooling air, cooling water etc. varies with load and also with season. Hence PAM motors are cost effective choice for this type of application. The major drives in a power station where PAM motors can be applied are

                     > Induced draft (ID) fan

                     > Force draft fan

                     > Primary air fan

                     > Coal and ash handling plan

                     > Cooling tower fans etc.



Pumping stations (city water sewage pumping) are designed anticipating future increase of demand.   Ovision of a second speed on the pump can lead to energy saving. There are also application in which the suction side water level s vary considerably. Mine and building ventilation needs change with climate. A two speed fan can save energy by adjusting the flow to seasonal demand.



List of figure: 2.17,2.18,



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